FIELD & SHOP SERVICES
Field Services
Reliable On-Site Support - 24/7 Availability
At FMC, our field services are built around responsiveness, expertise, and efficiency. Our fully equipped service trucks and highly skilled technicians are ready to support your operations wherever you are—helping you minimize downtime and keep equipment running at peak performance.
What We Offer
- Fully equipped mobile service units
- Certified technicians, including mechanics, electricians, and welders
- Scheduled and preventative maintenance programs
- On-site welding and machining services
- Precision liner fit repairs
- Engine and compressor overhauls
- Pump repair and rebuilds
- Laser alignment services
- Picker and flat deck truck support
- Engine and compressor performance optimization
- Compressor lube block sizing and optimization
- Large selection of exchange engines
- Air fuel ratio controller, ignition system, detonation control system, and speed governing system installations, programming, and repair
Why Choose FMC Field Services?
- Rapid response times to reduce downtime
- Experienced, multi-disciplined technicians
- Safe, reliable, and efficient field execution
Shop Services
Precision Repairs and Advanced Machining - 24/7 Availability
Our 15,000 sq. ft. shop is fully equipped to handle everything from routine repair work to complex rebuilds and custom machining. With cutting-edge equipment and experienced tradespeople, FMC delivers consistent, high-quality results you can trust.
Capabilities
- Certified technicians across multiple trades
- Full-service machine shop, including:
- 4-axis CNC milling
- CNC turning
- Laser gasket cutting
- Laser cutting up to 1/2” carbon steel
- Sandblasting and MIG/TIG welding
- Castolin Eutectic Spray welding
- Rotary and surface grinding
- Plastic injection molding for custom valve plates
- 10-ton overhead crane capacity
Services Include
- Head and accessory rebuild
- Machining and liner fit repairs
- CNC boring mill used for block work, including lower and upper liner fits, cylinder boring, and block rework.
- Compressor pressure packing rebuilds
- Pump repair and rebuilds
- Compressor valve repair and assembly
- Custom compressor valve plates
- Engine and compressor rebuild
- Generator package builds, rebuilds, and retrofits
Machine Shop Manufacturing & Repair
- Manufacture compressor valves, packing cases, pistons, piston rings, and specialty products
- Manufacture pump components — plungers, stuffing boxes, packing glands, shafts, and valves
- Manufacture stainless steel exhaust piping up to 20″ OD and stainless steel standoff rings
- Rebuild compressor valves, packing cases, and VVCPs
- Compressor connecting rod and crosshead resizing and repairs
- Spray weld repairs and tungsten coatings on compressor cylinders, piston rods, pump shafts, pump plungers, and pump housings
- Compressor frame repair, main bearing bore restoration, and align bore
- Engine crankcase repairs — upper and lower cylinder liner fit replacement (in-field and shop), main bearing and camshaft bearing bore restoration and align bore (all engines including P9390 and all 3600 series)
- Engine connecting rod resizing and repairs
- Catalyst and silencer manufacturing
Rebuild Shop
- Engine rebuilds and test runs up to and including P9390 and G3600 series
- Reciprocating, vane, and rotary screw compressor rebuilds
- Gearbox rebuilds and repairs
- Process pump rebuilds — all types
- Accessory component rebuilds
- Cylinder head rebuilds, including Waukesha x-cooled and Caterpillar G3600
- Crankshaft vibration dampener rebuilds
- Oil cooler and aftercooler rebuilds and repair
- Exhaust manifold rebuilds and repairs
Why Choose FMC Shop Services?
- Advanced equipment for precision work
- High-quality workmanship and attention to detail
- Efficient turnaround times
Power Generation
Manufacturing, Onsite Services & Rentals — 24/7 Availability
FMC’s Power Generation team delivers specialized electrical expertise and full-service capabilities across manufacturing, installation, commissioning, and field support. From custom generator controls and panel design to load testing up to 1.5 MW and equipment rentals, our journeyman electricians bring the right skills and equipment to keep your power generation assets running reliably and safely.
What We Offer
- Load testing up to 1.5 MW
- Load bank rentals
- Power generation equipment rentals and sales
- Generator controls and panel design, builds, and repairs
- Specialized power generation journeyman electricians
- Onsite commissioning, installation, and field service support
Why Choose FMC Power Generation Services?
- Specialized journeyman electricians with power generation expertise
- Full-service capability from panel design and manufacturing to field support
- Load testing up to 1.5 MW and load bank rental for commissioning and verification
- Backed by FMC’s 24/7 availability and multi-branch network across Alberta and North Dakota
Safety & Performance Optimization
Maximize Efficiency. Ensure Reliability - 24/7 Availability
FMC’s Safety and Performance Optimization services improve reliability, enhance safety, and maximize production efficiency. Through system analysis, performance curve testing, and control tuning, we optimize engines, compressors, and controls—validating shutdowns, refining fuel gas, and aligning maintenance and parts strategy—to deliver smoother operation, higher throughput, and lower operating costs.
Compressor Package and Field Optimization
- Engine and compressor performance curve analysis to verify proper operation and maximize throughput
- Safety shutdown verification and calibration to ensure protection systems are set appropriately
- PLC tuning and panel optimization for precise control and responsiveness
- Control valve and override configuration to maintain stable operation across varying conditions
- System performance testing to maximize oil and gas throughput while maintaining proper plant and field line pack conditions
- Fuel gas analysis to evaluate gas quality and composition
- Fuel gas optimization based on analysis to improve engine performance, efficiency, and reliability
Lubrication Optimization
- Compressor cylinder lube block sizing and optimization
- Ensures adequate lubrication to protect equipment life
- Reduces excess oil consumption and prevents over-lubrication costs
Maintenance Program Setup & Optimization
- Maintenance program setup and optimization to ensure unit maintenance plans are fit-for-purpose and aligned with operating conditions
- Maintenance planning that ensures the appropriate parts inventory levels—helping customers remain fiscally responsible without compromising reliability
Why Choose FMC Optimization Services?
- Improved equipment reliability and safety
- Increased production efficiency and throughput
- Reduced operating costs through optimized performance and lubrication
- Expertise in both field and shop environments
Ready to Keep Your Operation Running?
Whether you need emergency field support, a complex shop repair, parts in a hurry, or help optimizing your compression system — FMC is ready 24/7. Contact us today and let’s talk about your operation.